Safe Solar

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Mounting Structures

SAFE Solar Mounting Systems

Leveraging our extensive Experience for your Peace of Mind

Leveraging our extensive Experience
for your Peace of Mind

Innovative Mounting System Structures

For Long-Lasting Solar Solutions

With a rich history of hands-on experience in mounting system design, in 2007 we introduced our proprietary, high-quality aluminum-based mounting structure (see picture), uniquely designed to offer flexibility and modularity for various applications.

Leveraging Decades of Expertise
Drawing on decades of experience in the development, design, and installation of substructures for photovoltaic systems, we apply our expertise to create tailored solutions for the Pakistani market.

This system is particularly well-suited for critical environments, such as foil or tarmac sheet-based roofs, where ensuring safe fixation is challenging, and leakage precautions are mandatory. Our collaboration with RWTH Aachen, renowned for engineering excellence across Europe, resulted in the development of a specialized system tailored for foil-covered roofs, where penetration is restricted (see picture).

Innovative Solutions Beyond the Standard
We don’t stop at standard solutions. Our development process includes creating a wide range of systems tailored for various applications.

This flexible and modular solution is adaptable to any scenario, ensuring optimal performance in diverse settings.

Application in Pakistan

In Pakistan, where galvanized steel dominates mounting structures, we meticulously tailor our solutions. For industrial roofs with trapezoid blech, we opt for aluminum, and we proudly utilize our own mounting system, ensuring flexibility and adaptability.
Optimized Solutions:
When Aluminum Outshines Galvanized Steel
Although galvanized steel is the standard in Pakistan, there are various applications where aluminum substructures offer clear advantages.
As always, we rely on our High-Quality Standards
  • High-Grade Hot Dip Galvanizing
    Our mounting structures undergo a top-tier hot-dip galvanizing process, boasting a coating thickness that surpasses market standards. This provides exceptional durability, especially in harsh environments, ensuring long-lasting performance.
Expert Craftsmanship
Superior zinc coating for unmatched corrosion resistance: Our zinc coating process is performed with meticulous handcraft by experienced local specialists. After application, we rigorously test the coating to ensure a minimum thickness of 80 micrometers. The result is not only visually appealing but also offers exceptional corrosion resistance.
  • Stainless Steel Hardware and EPDM Foils

    To prevent contact between aluminum parts (Solar Panel) and hot-dip galvanized steel (Mounting Structure), we use stainless steel nuts, bolts, and washers, along with EPDM foils. This meticulous attention to detail guarantees sustained efficiency and structural integrity. (see picture)

Uncompromised Durability

Advanced corrosion protection for SAFE Solar PV systems: Even though our steel profiles are galvanized for corrosion protection, we go the extra mile to ensure long-lasting durability. To prevent any contact between aluminum parts and steel profiles, we meticulously separate them using EPDM washers. Additionally, we use stainless steel screws for all connections, guaranteeing maximum resilience and integrity of the entire system.

  • Sturdy Design

    Our installations prioritize stability, adhering to international standards. Material thickness, quality, and craftsmanship, coupled with precise wind load calculations, are integral to our design philosophy. Incorrect material choices and subpar quality often lead to catastrophic failures.

Unmatched Attention to Detail: Ensuring the Perfect Fit
In our solutions, we ensure that every system is not only fit for purpose but also meticulously refined in every detail. Our continuous improvement process provides you with the confidence that you’ve made the right choice.
Safety Measures for Solar Generators
  • Solar Generator Earthing
    All our solar module tables are grounded, ensuring each module is securely connected to the earth. For added safety, grounding cables are dimensioned separately from string conductors and laid in UV-resistant channels and corrugated pipes. Components like inverters and string coupling boxes are meticulously grounded.
Comprehensive Grounding for Ultimate Safety and Reliability

At SAFE SOLAR, we prioritize your safety and the reliability of our PV systems. All components of our solar PV installations are thoroughly grounded. This includes not just the inverters, batteries, and grid connection components, but also the solar generator itself.

This extensive grounding provides vital protection against surges and lightning strikes, ensuring safe interaction for anyone who comes into contact with the system.

Ground Mounting Considerations

Ground mounting involves secure connections to the earth, with choices between concrete foundations and piling techniques. Our decision is project-specific, considering local conditions like location and soil quality. This personalized approach guarantees optimal performance and longevity for your solar installation.
Expertise in Anchoring and Installation; Ensuring Stability in Challenging Environments
With our extensive experience, we choose the right anchoring for substructures and provide guidance and supervision for correct installation, even in challenging environments like those found in Greece.

Choose a solution designed not just for today, but for the enduring success of your solar investment. Explore our innovative mounting systems that prioritize quality, safety, and longevity.